Project Background
A high-profile urban park project in Moscow required sleek, high-end aluminum light poles with concealed fasteners and flawless finishes. The design featured elegant bent tube arms with strict aesthetic requirements—no visible bolts and zero surface imperfections.
Key Challenges & Engineering Solutions
1. Hidden Fastener System for Bent Arm Design
– Challenge: The client demanded no exposed bolts on the curved arm, requiring a seamless appearance.
– Solution:
– Engineered an internal stud fastening system with blind rivet nuts to secure the arm invisibly.
– Added a decorative trim ring to enhance aesthetics while maintaining structural integrity.
2. Flawless Surface Finish – Zero Color Variation
– Challenge: The client required perfect anodized uniformity with no scratches, dents, or color mismatch.
– Solution:
– Hand-polished each pole before anodizing to eliminate tool marks.
– Implemented strict handling protocols during production and packaging to prevent damage.
– Conducted 100% visual inspection under controlled lighting before shipment.
3. High-Strength Aluminum Alloy Construction
– Selected marine-grade aluminum (6063-T6) for corrosion resistance in Russia’s harsh winters.
– Ensured welding precision to avoid distortion in the bent arm section.
Results & Client Feedback
Fully concealed fastener system – achieved a clean, high-end appearance.
Perfect anodized finish – no color deviation or surface defects.
Client satisfaction – successfully met Zaradye Park’s architectural standards.
Why This Project Stands Out
Innovative concealed fastener design – ideal for high-end architectural projects.
Meticulous surface quality control – critical for luxury urban developments.
Proven capability in extreme climates – suitable for cold-weather installations.
