Challenge: The Impossible Bend
– The client required 12m stainless steel poles with an extreme 8000mm curvature radius—a design most Chinese suppliers rejected due to technical limitations.
– Key hurdles:
– 4mm thickness (our bending machine’s max capacity: 5mm).
– Conventional tapered pole joints failed due to the arc’s size.
Engineering Breakthrough
- Innovative Connection Design
– Replaced standard joints with precision-threaded lathe-processed connections, ensuring seamless structural integrity.
- Custom Tooling & Expertise
– Leveraged in-house structural engineers and CNC lathes to achieve the exact 8000R curvature without compromising strength.
Logistics Mastery: Cost & Space Optimization
– Challenge: Unusual shape risked high shipping costs (Israeli sea freight premiums) and potential damage.
– Our Solution:
– CAD-optimized container loading plans maximized space, reducing container count.
– Custom bracing and stacking ensured zero transit damage.
Result
– 100% client satisfaction: Poles arrived intact and installed with a striking visual impact.
– Industry recognition: Became a signature product for clients seeking large-curve designs.
Why This Project Stands Out:
No other Chinese supplier could deliver this curvature.
Saved 20–30% on shipping via smart CAD logistics.
Aesthetic + structural excellence—now a customer favorite.
Next Steps:
– Feature this as a flagship case study on your website/sales materials.
– Highlight bespoke engineering capabilities for similar large-scale projects.
